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Exploring the Origins of Compressor Stall Precursors: Are Turbulence-Induced Disturbances the Culprit?

July 1, 2025
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Transient vortex structures during stall onset.
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The intricate dynamics of compressor flow stability have long captivated the attention of researchers, particularly the phenomenon known as rotating stall. The significance of understanding the physical mechanisms behind stall onset cannot be overstated, as it directly impacts the performance and safety of aircraft engines. With advancements in computational fluid dynamics, especially in numerical simulation techniques, the academic community has made strides in deciphering the complexities of spike-type stall, a form of flow instability characterized by the formation of transient vortex structures. Recent findings indicate that weak-amplitude disturbances play a pivotal role in the lead-up to stall, yet the precise nature of these disturbances and their relationship with the flow’s spontaneous unsteady behavior remain topics of ongoing investigation.

For decades, researchers have endeavored to unravel the challenges posed by rotating stall during low mass flow rates. Over this period, progress has been made not only in identifying stall precursors but also in devising targeted stabilization strategies for flow within compressors. The emergence of Reynolds-averaged Navier-Stokes (RANS) methods in numerical simulations has provided the community with deeper insights into stall phenomena. However, despite the clarity on the stall process, the dynamic transition from a stable state to the emergence of stall precursor signals has eluded detailed depiction. Indeed, it has been observed experimentally that nearly all axial compressors exhibit an array of disturbances as they near stall conditions.

According to classical small-disturbance theory in compressor stability, it is well established that weak disturbances can become significantly amplified within a system at its critical operational state. This raises pertinent questions: could the ubiquitous disturbances present in these systems serve as the roots of stall precursors? This crucial inquiry continues to drive research in the field. Recently, a team led by Professor Tianyu Pan at Beihang University has made strides toward addressing these complex questions. Their innovative research employs large-eddy simulation (LES) to investigate the nature of disturbances and the stall evolution process within a compressor cascade.

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The findings from this study are groundbreaking, as they expose the fundamental essence and origins of disturbances pertinent to compressor flow stability and elucidate the conditions under which these disturbances can develop into spike-type stalls. The research team highlights several indicators that can serve as reliable metrics for assessing flow stability limits. Their work, published in the esteemed Chinese Journal of Aeronautics, underscores the importance of utilizing scale-resolving simulation methods like LES for accurately capturing the intricate nature of disturbances in a compressor environment.

Professor Pan and his student Teng Li have noted a significant disparity in the results produced by LES compared to those stemming from traditional RANS approaches. While LES effectively captures the generation, propagation, and eventual dissipation of disturbances under high mass flow conditions, RANS tends to underestimate disturbance amplitudes. This revelation points to the necessity for adopting advanced simulation techniques to accurately model the complexities of compressor flows.

Delving deeper into the dynamics of these disturbances, the researchers found that the behavior of the suction surface shear layer plays a crucial role in the evolution of unsteady disturbances. As disturbances propagate, they are subject to processes of thickening and thinning of the shear layer, introducing an additional layer of complexity to the system dynamics. Notably, the increase in disturbance amplitudes is directly related to the reduced convective capacity of the main flow as it navigates over low-velocity regions within the compressor cascade. This finding adds a vital piece to the puzzle of compressor stall precursor evolution, ultimately linking disturbance dynamics to flow stability limits.

Despite the significant insights gained, the researchers acknowledge the challenges inherent in translating their findings from theoretical models to real-world applications. Real compressors are characterized by intricate three-dimensional flow patterns, including phenomena such as tip leakage flow and corner vortices, whose behaviors are likely to differ from the simplified models. Moreover, current computational limitations impede the direct application of LES in high Reynolds number and high Mach number scenarios typical of operational aero-compressors. This reality underscores the need for ongoing advancements to develop innovative numerical methods that can effectively resolve the complexities found in high-load axial compressors.

The research team, composed of talented individuals including Zhaoqi Yan from the Research Institute of Aero-Engine at Beihang University and Qiushi Li from the Key Laboratory of Fluid and Power Machinery at Xihua University, stands at the forefront of this critical body of work. Their efforts to shed light on turbulence-induced disturbances offer potential pathways toward enhanced stability in modern compressors, potentially revolutionizing the performance capabilities of future aircraft engines.

As the wind tunnel tests and simulations become more sophisticated, the hope is to refine these theoretical insights into practical strategies that not only optimize compressor performance but also extend the operational limits of design. The path laid out by Professor Pan and his team not only illuminates the mechanics behind stall but also extends an invitation to the global research community for collaborative explorations into this compelling and complex field.

This research emphasizes that while we stand on the shoulders of those who laid the foundational work in compressible flow and rotating stability, the journey toward fully understanding these phenomena is far from over. The developments in computational fluid dynamics and the insights gleaned from experimental validations are paving the way for a future where engineers can predict and mitigate stall conditions with unprecedented accuracy, thus enhancing the safety and efficiency of air travel.

In conclusion, the groundbreaking work conducted by the team at Beihang University not only provides a deeper understanding of the mechanisms governing compressor flow stability but also sets the stage for further research and development within the aerospace engineering sector. With the continuous evolution of simulation methodologies and experimental tools, the future of compressor technology looks poised for considerable advancements, promising safer and more efficient air transportation for generations to come.

Subject of Research: The physical mechanisms and disturbances causing stall onset in compressor cascades.
Article Title: Investigation of turbulence-induced disturbances and their evolution to stall onset in a compressor cascade using large eddy simulation.
News Publication Date: 17-Mar-2025.
Web References: DOI.
References: Tianyu PAN, Teng LI, Zhaoqi YAN, Qiushi LI. Investigation of turbulence-induced disturbances and their evolution to stall onset in a compressor cascade using large eddy simulation [J]. Chinese Journal of Aeronautics, 2025.
Image Credits: Credit: Chinese Journal of Aeronautics.

Keywords

Compressor flow stability, rotating stall, turbulence-induced disturbances, large-eddy simulation, spike-type stall, Reynolds-averaged Navier-Stokes, compressor cascades, aerodynamic efficiency.

Tags: aircraft engine performancecompressor stall precursorscomputational fluid dynamics advancementsflow instability in compressorslow mass flow rates challengesnumerical simulation techniquesReynolds-averaged Navier-Stokes methodsrotating stall dynamicsspike-type stall characteristicsstabilization strategies for compressorstransient vortex structuresturbulence-induced disturbances
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