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Home Science News Technology and Engineering

Wood-Based Material Developed by Mechanical Engineers Could Slash Energy Costs

February 2, 2026
in Technology and Engineering
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Researchers at the University of Texas at Dallas (UT Dallas) have engineered a groundbreaking wood-based material that promises to revolutionize how buildings manage temperature fluctuations. This innovative composite functions as a thermal battery, utilizing the principles of phase-change materials (PCMs) to absorb and store heat, and releasing it when necessary, thereby significantly decreasing reliance on electrical cooling systems. It is a remarkable advancement in sustainable construction materials that could redefine energy efficiency in future building designs.

Dr. Shuang (Cynthia) Cui, an assistant professor in the Erik Jonsson School of Engineering and Computer Science, emphasizes that this technology addresses one of the critical challenges in modern architecture: creating comfortable indoor environments without placing excessive demands on power grids. The phase-change material used in this construction dramatically enhances thermal energy storage capabilities, enabling buildings to better leverage natural heat sources. The implications of this research extend beyond mere comfort; they reach into the heart of energy sustainability.

The collaboration among researchers at UT Dallas and various prestigious institutions, including the National Renewable Energy Laboratory and the University of California, Berkeley, has culminated in a study that showcases not only the effectiveness of the new material but also its durability. Published in the December issue of the peer-reviewed journal Materials Today Energy, this study contributes to the understanding of how composite materials can be optimized for performance in thermal energy applications.

The innovative wood-based thermal battery incorporates phase-change materials that undergo transformations between solid and liquid states. As the material melts, it absorbs heat, and conversely, when it solidifies, it releases stored heat. This cyclical energy process provides a passive means to regulate indoor temperatures, particularly in climates where heating and cooling demands fluctuate throughout the year. The application of such materials in drywall, flooring, or roofing could minimize peaks in energy consumption and lower overall carbon footprints.

Bernadette Magalindan, a mechanical engineering doctoral student and a member of Dr. Cui’s research team, notes that this technology exemplifies the potential of thermal energy storage. By harnessing excess heat from the environment, the material can moderate temperature extremes. For instance, it can absorb heat during the day to keep spaces cooler, thus reducing the need for air conditioning. This innovative approach not only enhances occupant comfort but also provides a compelling solution for reducing energy costs in residential and commercial buildings.

One of the notable challenges with traditional phase-change materials is their tendency to leak during the phase transition from solid to liquid, which poses significant barriers to their practical application. To mitigate this issue, the researchers opted to refine the wood structure, stripping lignin away to create a porous, spongelike network that can encapsulate the PCM while preventing leakage. By integrating a soft plastic component that stabilizes the phase-change material even at high temperatures, they have greatly enhanced the efficacy of the composite.

Through rigorous testing, the new material demonstrated remarkable durability, sustaining more than 1,000 phase-change cycles without degradation or leakage. Dr. Hongbing Lu, another co-author of the study, highlighted the mechanical advantages of this energy-storage composite. Unlike many existing materials that sacrifice structural integrity for increased energy storage, the wood-templated composite maintains robustness, ensuring it can withstand the rigors of real-world use in building applications.

The findings from this research have significant ramifications for the future of energy-efficient architecture. By embedding phase-change materials into building designs, architects and builders can create structures that are not only more environmentally friendly but also economically sustainable. With energy efficiency being a hot topic in the construction industry, this innovation serves as a practical solution to ongoing challenges related to energy demand management, offering a dual approach to residential and commercial energy needs.

The project, supported by collaboration from the National Renewable Energy Laboratory and several universities, speaks to the importance of interdisciplinary approaches in addressing global sustainability challenges. The researchers envision this wood-based thermal energy storage system as a transformative element in the construction industry, with the potential to minimize both energy costs and greenhouse gas emissions.

Looking forward, the UT Dallas team plans to further refine and commercialize this technology. As the conversation around sustainability in building practices continues to grow, innovative solutions such as this wood-based thermal battery can lead to a paradigm shift in how we think about energy storage and consumption in our living and working spaces.

Ultimately, the work being conducted at UT Dallas illustrates how scientific inquiry and collaborative effort can converge to create sustainable solutions for pressing global issues, setting the stage for future advancements in energy-efficient building technologies. With ongoing research and development, the potential applications of this thermal battery technology could effectively pave the way for smarter energy management in architecture and beyond.

As the world grapples with climate change and seeks effective methods to minimize carbon footprints, innovations like the wood-based thermal battery offer a beacon of hope. With practical applications that promise widespread benefits, the collective efforts of researchers can lead the way towards a more sustainable future in global energy consumption and building practices.

Subject of Research: Development of a wood-based thermal energy storage system using phase-change materials.
Article Title: Wood template-supported phase change material composites for durable and form-stable thermal energy storage in buildings.
News Publication Date: 1-Dec-2025.
Web References: ScienceDirect Materials Today Energy
References: Not applicable.
Image Credits: The University of Texas at Dallas.

Keywords

Sustainable development, thermal energy storage, phase-change materials, energy efficiency, building technology, engineering, architecture, mechanical engineering, renewable energy solutions, environmental science, construction engineering, innovative materials.

Tags: advancements in thermal energy storagecollaborative research in sustainable materialsdurable building materials for energy efficiencyenergy efficiency in buildingsimpact on power grid sustainabilityindoor climate control solutionsphase-change materials in constructionreducing energy costs with materialssustainable construction innovationstemperature regulation in architectureUT Dallas engineering researchwood-based thermal battery
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