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Home Science News Chemistry

Innovative Double-Sided Nanophotonic Films Enable Directional Radiative Cooling in Thermal Protective Windows

October 17, 2025
in Chemistry
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In a groundbreaking advancement poised to revolutionize the landscape of architectural thermal management, a team of researchers has unveiled a novel directional radiative cooling thermal protective window. This innovative window harnesses state-of-the-art nanophotonic engineering to deliver exceptional thermal protection while maintaining high visible transparency. The core of this development lies in the ingenious integration of double-sided nanophotonic films with commercial polycarbonate (PC) windows, ushering in a new era of smart, energy-efficient building materials.

The inspiration behind this research stems from the pressing demand for building technologies that can effectively mitigate heat gain without compromising on natural light transmission. Traditional thermal protection windows often suffer from limited transparency or rely on bulky coatings that degrade in performance over time. Addressing these challenges, the researchers designed a window system that combines a visible transparent broadband directional thermal emitter on the front surface with a low-emissivity (Low-E) film on the back surface, creating a synergistic effect that dramatically improves thermal regulation.

At the heart of this technology is the back-layer Low-E film, which boasts a visible transmittance exceeding 80%. Predominantly composed of polyethylene terephthalate (PET) film coated with indium tin oxide (ITO), this layer is crucial for reflecting infrared radiation. Thanks to the intrinsic properties of ITO, characterized by high infrared conductivity, this film operates as a thermal mirror across the 3–14 micrometer infrared spectrum. This means that when heat radiates from the rear—that is, incoming thermal radiation—the Low-E layer efficiently repels it, preventing the window structure from absorbing excess heat and consequently limiting indoor temperature rise.

Simultaneously, the front surface showcases a remarkable broadband directional thermal emitter. Unlike conventional emitters that utilize opaque metal substrates, this design replaces metals with ITO films, endowing the surface with both robust infrared reflectivity and exceptional visible light transparency (transmittance > 80%). In essence, this front layer acts as a sophisticated thermal shield that emits heat directionally and selectively while allowing daylight to permeate freely, a feat previously considered unattainable in thermal window design.

The multilayer film architecture on the front surface consists of an intricate stack of aluminum oxide (Al2O3), zinc sulfide (ZnS), aluminum oxide (Al2O3), and the Low-E film underneath. This configuration leverages the epsilon-near-zero (ENZ) properties of specific dielectric materials, but innovatively only requires a single ENZ material to achieve broadband directional emission. This represents a significant simplification compared to previous approaches that relied on multiple ENZ dielectrics to broaden emission bands, making manufacturing more cost-effective and scalable without sacrificing performance.

This advancement is not merely theoretical; the physical prototypes of the directional radiative cooling thermal protective window have demonstrated compelling optical, thermal, and mechanical characteristics. These windows achieve high visible transparency vital for maintaining ambient natural lighting indoors, and at the same time, they exhibit resilience against the sorts of extreme conditions that pose challenges for protective gear and structures. High-temperature tolerance, scratch resistance, and impact durability make the windows reliable candidates for use in demanding environments such as firefighting stations or steel production facilities, where protective performance is paramount.

Beyond industrial applications, the implications of this technology extend to environmental sustainability objectives in climate control. By facilitating efficient radiative cooling and superior insulation simultaneously, these windows can markedly reduce reliance on conventional HVAC systems for space heating and cooling. This dual function has the potential not only to lower building energy consumption but also to contribute to reductions in carbon emissions associated with heating and cooling processes.

A key conceptual breakthrough underpinning this work comes from overcoming the limitations imposed by traditional ENZ materials, which typically present narrow spectral emission profiles. By ingeniously engineering a multilayer film that leverages a single ENZ material in conjunction with other dielectric layers, the researchers unlock bandwidth tuning capabilities heretofore unseen. This enhanced flexibility invites future advancements in photonic thermal control, enabling custom-tailored emission spectra optimized for varying climatic conditions or architectural needs.

Moreover, the research highlights the importance of materials science innovation in addressing cross-disciplinary challenges spanning optics, thermal physics, and nanotechnologies. The successful combination of visible transparency with high thermal reflectivity demonstrates that nanoscale engineering can reconcile incumbent conflicts between building energy efficiency and occupant comfort—a longstanding paradox in architectural design.

This breakthrough, published in the journal Light: Advanced Manufacturing, represents a milestone in photonic control of thermal radiation. The commercialization potential is significant, with prospects ranging from integration into next-generation smart windows and protective eyewear to specialized applications in aerospace where thermal regulation is critical, and weight constraints demand multifunctional materials.

In summary, this novel directional radiative cooling window technology sets a new benchmark for thermal protective materials by virtue of its integrated nanophotonic films, exceptional optical properties, and superior mechanical robustness. By channeling thermal emission directionally and harnessing the unique properties of ENZ materials within a simplified multilayer architecture, the invention not only addresses current inefficiencies in thermal window design but also opens expansive avenues for research and innovation in energy-saving building technologies.


Subject of Research: Directional radiative cooling thermal protective windows utilizing double-sided nanophotonic films.

Article Title: Photonic control of thermal radiation for protective windows

Web References:
10.37188/lam.2025.034

Image Credits: Qiang Li et al.

Keywords

Radiative cooling, nanophotonics, Low-E film, thermal protection, directional thermal emission, epsilon-near-zero materials, broadband infrared emitter, transparent thermal windows, photonic engineering, energy-efficient architecture, multilayer film, indium tin oxide

Tags: architectural thermal managementdirectional radiative cooling technologydouble-sided nanophotonic filmsenergy-efficient building materialshigh visible transparency coatingsinfrared radiation reflectioninnovative window systemslow-emissivity filmsnanophotonic engineering advancementspolyethylene terephthalate film applicationssmart building technologiesthermal protective windows
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