The study, published in Food Chemistry: X, explores what happens when low-density polyethylene (LDPE), the soft, flexible plastic commonly used for produce bags, is blended with raw diatomite, alkaline-activated diatomite, potassium permanganate, and potassium permanganate impregnated into activated diatomite. Diatomite, also known as diatomaceous earth, is an amorphous silica material formed from the fossilized cell walls of microscopic aquatic algae. It is remarkably porous, with voids making up roughly 80 to 90 percent of its volume, chemically inert, and inexpensive, which makes it attractive as a low-cost adsorbent. Its surface carries silicon hydroxyl groups that can attract organic molecules such as ethylene, but in its natural state the density of these groups is often too low to be highly effective.

To unlock diatomite’s full adsorption potential, the researchers activated it with a strong alkaline treatment. Purified diatomite powder was milled through a 200-mesh sieve, washed, and then immersed in 5 molar sodium hydroxide solution at 85 degrees Celsius for one hour. This harsh chemical bath dissolves impurities that clog the mineral’s natural pores and induces partial dissolution and rearrangement of its structural ions, increasing the specific surface area and optimizing the distribution of surface functional groups. The activated material was then impregnated with potassium permanganate by soaking it in a 2 normal KMnO4 solution at low temperature, yielding particles with a manganese oxide content of roughly 18.5 percent and a permanganate uptake of about 2.82 grams per 100 grams of diatomite, a loading comparable to commercial ethylene-scavenging sachets.

The treated and untreated particles were then compounded into LDPE using industrial melt processing. The team first prepared 10 percent masterbatches in a twin-screw extruder and then diluted them into blown films containing 1, 3, and 5 weight percent of each filler, producing films 30 to 40 micrometers thick. This manufacturing route matters because it uses the same equipment that produces commercial packaging, meaning the concept could, in principle, be scaled without exotic new machinery. Spectroscopic analysis confirmed that the polymer matrix remained chemically intact and that the permanganate was retained in an active form within the films, while thermal analysis showed that diatomite slightly raised the onset of thermal degradation from 447 to about 459 degrees Celsius, thanks to the mineral’s insulating character.

The ethylene removal results revealed a striking and somewhat counterintuitive pattern. In powder form, the alkaline-activated, permanganate-impregnated diatomite was the star performer, removing about 909 microliters of ethylene per gram within 24 hours, far outpacing neat potassium permanganate powder, whose limited gas-accessible surface and tendency to agglomerate hampered its performance. Once embedded in LDPE films, however, the picture changed. The best-performing films were those containing just 1 weight percent of the impregnated particles, which removed 373 microliters of ethylene per gram over 48 hours, and 1 weight percent of plain diatomite, which removed 297 microliters per gram. Surprisingly, raising the loading to 3 or 5 percent actually reduced ethylene removal. Scanning electron microscopy explained why: at higher loadings, the polar mineral particles clump into large agglomerates within the non-polar polymer, burying active sites and blocking gas transport, while at 1 percent the particles disperse relatively uniformly.

The study also delivered a sobering lesson about gas barriers. Contrary to what has been reported for some other mineral-polymer systems, adding diatomite did not improve the films’ resistance to gas diffusion. The oxygen transmission rate of the 1 percent diatomite film actually increased by about 132 percent compared with neat LDPE, and water vapor transmission rose slightly as well. The researchers attribute this to a fundamental mismatch: hydrophilic diatomite, covered in silanol groups, bonds poorly with hydrophobic polyethylene, creating microscopic voids at the interface through which gases pass more easily. Mechanical properties told a similar story, with tensile strength and elongation declining as filler content increased, although films with 1 percent alkaline-activated diatomite retained strength values between 15 and 19 megapascals, comparable to commercial LDPE films used for fresh produce. Optical clarity, meanwhile, was essentially preserved at 1 percent loading, an important consideration for shoppers who want to see the fruit they are buying.

The decisive test came with real bananas. Mature green bananas harvested in Ratchaburi Province, Thailand, were packed individually in bags made from neat LDPE, 1 percent diatomite LDPE, or 1 percent permanganate-impregnated activated diatomite LDPE, then stored for 10 days at 25 degrees Celsius alongside an unpacked control group. The results were dramatic. Unpacked bananas lost nearly 18 percent of their weight and developed dark spots and dried peel by day 6, while all packaged fruits stayed within 2 to 3 percent weight loss. But the packaging types diverged sharply in how well they slowed ripening itself. Bananas in the 1 percent diatomite film kept their green peel through the entire 10-day storage period, showed only a slight decline in firmness, and reached a total soluble solids level of just 6.97 degrees Brix by day 10, compared with 16.63 degrees Brix for bananas in plain LDPE and 9.80 degrees Brix for the unpacked control.

Perhaps the most intriguing finding is that the film with the highest measured ethylene removal was not the best at preserving the fruit. The permanganate-impregnated film removed more ethylene in closed-vial tests, yet the plain diatomite film delivered superior banana quality. The authors suggest that postharvest performance is governed not by ethylene scavenging alone but by the balance among ethylene removal, gas permeability, and moisture regulation. The higher oxygen transmission of the diatomite film may have helped maintain healthy aerobic respiration, while its higher water vapor permeability prevented condensation on the fruit surface, avoiding the peel softening and lenticel damage associated with saturated humidity. The researchers are careful to note that their closed-vial measurements do not directly represent the dynamic atmosphere inside a package containing respiring fruit, and that simultaneous monitoring of ethylene, oxygen, and carbon dioxide in actual packages will be needed to disentangle these effects.

The team is equally candid about the limits of the work. The films remain a laboratory-scale proof of concept: long-term stability of the polymer matrix, potential migration of permanganate or manganese into food, and overall food-contact safety were not evaluated, so the materials cannot yet be considered suitable for direct commercial use. Still, the study opens a genuinely novel direction. Diatomite had never before been investigated as an ethylene adsorbent embedded in a polymer matrix for fruit packaging, and the finding that a simple, cheap, unmodified mineral at just 1 percent loading can outperform more elaborate chemically treated formulations is the kind of result that could reshape how the packaging industry thinks about active films. If subsequent safety and scale-up studies succeed, the fossilized shells of ancient algae, one of nature’s most abundant porous materials, could soon be quietly working inside the plastic bags at the grocery store, buying bananas and other climacteric fruits an extra week of freshness and keeping a little more of the global harvest out of the bin.

Subject of Research: Ethylene-scavenging LDPE composite films with diatomite and potassium permanganate for extending banana shelf life

Article Title: Effect of diatomite and KMnO 4 -impregnated diatomite in LDPE films on ethylene removal and postharvest quality of bananas

Article References: Yann, T., Winotapun, C., Yos, P., Voon, L. H., Wong, Y. H., Ngamchuachit, P., & Boondamnoen, O. (2026). Effect of diatomite and KMnO4-impregnated diatomite in LDPE films on ethylene removal and postharvest quality of bananas. Food Chemistry: X, 39, Article 104499. https://doi.org/10.1016/j.fochx.2026.104499

Image Credits: AI Generated

DOI: 10.1016/j.fochx.2026.104499

Keywords: ethylene scavenger, diatomite, potassium permanganate, LDPE film, active packaging, banana shelf life, postharvest quality, food packaging, blown film extrusion, climacteric fruit, alkaline activation, Food Chemistry: X

Kiwifruit is what botanists call a climacteric fruit, meaning it continues to ripen after harvest by producing its own ethylene, a gaseous plant hormone that orchestrates softening, sweetening, and aroma development. Global production of the fruit has surpassed four million tons annually since 2017, reaching roughly 4.4 million tons by 2024, with the green-fleshed Hayward cultivar dominating commercial markets thanks to its characteristic flavor. Because kiwifruit is typically picked while still firm and physiologically mature but far from ripe, its flavor, sweetness, and aroma remain underdeveloped at harvest and must be coaxed along with ethylene treatment before it reaches consumers.

The research team, led by Inhwan Kim and Eunyoung Park of Chung-Ang University and Seoul National University along with colleagues at the Korea Food Research Institute, set out to answer a question that has lingered in postharvest science: how exactly do ethylene and 1-methylcyclopropene alter not just the quantity of aroma compounds in kiwifruit, but their actual sensory impact? Previous studies had catalogued volatile changes during ripening, but raw concentrations can be misleading, because odor thresholds vary enormously between compounds. A chemical present in large amounts may barely register to the human nose, while a trace compound can dominate the aroma experience.

To capture the full picture, the researchers subjected Hayward kiwifruit imported from New Zealand to three treatments in sealed chambers at 20 degrees Celsius: an ethylene exposure of 1000 microliters per liter for 22 hours, a 1-methylcyclopropene treatment at 1.4 microliters per liter, and an untreated control. Calcium hydroxide was included in each chamber to absorb carbon dioxide and keep conditions consistent. Fruit from each group was then analyzed at days zero, three, five, seven, and ten of storage, yielding a time-resolved portrait of aroma chemistry under each regime.

The analytical workhorse of the study was headspace solid-phase microextraction coupled with gas chromatography-mass spectrometry, a technique that allows volatile compounds released from the fruit pulp to be captured on an absorbent fiber and then separated and identified with high precision. Using isotopically labeled internal standards, the team quantified 27 distinct volatile compounds: nine aldehydes, seven esters, four alcohols, five terpenes, one ketone, and one furanone. Ten of these, including hexanal, hex-2-enal, nonanal, benzaldehyde, methyl hexanoate, and the pinenes, were confirmed against authentic reference standards, while the rest were identified through mass spectral libraries and retention indices.

The headline numbers are striking. Over ten days of storage, total volatile content in untreated control fruit climbed from 761 to 6335 micrograms per kilogram, an 8.32-fold increase, while ethylene-treated fruit surged even further, from 927 to 8771 micrograms per kilogram, a 9.46-fold rise. In stark contrast, fruit treated with 1-methylcyclopropene, which jams the ethylene receptors on cell membranes and prevents the ripening signal from being received, saw its volatile content fall to just 71.5 percent of its starting level by day ten. The fruit had essentially been frozen in an immature aromatic state.

But raw abundance tells only half the story, so the researchers calculated relative odor activity values, or rOAVs, which compare each compound’s concentration to its known odor threshold and express it relative to the most potent odorant in the sample. Compounds with rOAV values of one or higher are considered critical to the characteristic aroma, those between 0.1 and one contribute to overall flavor, and those below 0.1 are merely potential aroma players. This sensory-weighted lens revealed a clear narrative arc: early in storage, the aroma of all three groups was dominated by aldehydes, particularly hexanal and hex-2-enal, the C6 compounds responsible for the fresh, green, grassy notes characteristic of freshly cut kiwifruit.

As storage progressed, a dramatic shift occurred in the control and ethylene-treated fruit. Esters, the class of compounds responsible for fruity and sweet aromas, began to accumulate explosively. Methyl isobutyrate in stored control fruit reached 1067 micrograms per kilogram, a staggering 97-fold increase over fresh fruit, and in ethylene-treated samples it climbed 370.9-fold. Ethyl benzoate, undetectable in fresh ethylene-treated fruit, reached 2401 micrograms per kilogram after storage and ultimately displayed the highest odor activity of any compound identified by day ten in the ethylene group. Methyl butyrate, methyl isobutyrate, and ethyl benzoate all crossed the critical rOAV threshold of one by day seven in controls and by day five in ethylene-treated fruit, marking the point at which the kiwifruit’s aroma pivots from green to genuinely fruity.

Interestingly, the study punctured a long-standing assumption. Ethyl acetate is routinely monitored as the signature ester of fruit ripening, and its concentration did indeed rise during storage. But its odor threshold is exceptionally high at 6200 micrograms per kilogram, so its rOAV remained below 0.01 throughout the experiment, meaning it contributes almost nothing to the aroma humans actually perceive. The real aromatic powerhouses, the authors argue, are the short-chain esters like methyl isobutyrate and the benzoates like ethyl benzoate, which should be considered the true indicators of fruity aroma development in ripe kiwifruit. The biochemistry behind this shift involves the lipoxygenase pathway, which generates aldehyde precursors, and the enzyme alcohol acyltransferase, which esterifies acyl-CoA molecules with alcohols to form esters; prior work has shown that genes encoding these enzymes are positively correlated with ester accumulation and are suppressed by 1-methylcyclopropene treatment.

The practical implications are considerable. Principal component analysis showed that 1-methylcyclopropene-treated fruit retained an early-stage aroma profile throughout the entire storage period, clustering with fresh samples rather than progressing toward the ripe, ester-rich profile of the other groups. This confirms that blocking ethylene perception preserves shelf life and firmness but comes at the cost of aroma development, a trade-off that distributors must weigh depending on their timeline. Conversely, ethylene treatment accelerates the arrival of full fruity aroma, making it a tool for preparing ready-to-eat fruit on demand. By combining quantitative volatile profiling with odor activity analysis, the Korean team has provided the industry with a sensory-meaningful framework for deciding exactly when and how to intervene, transforming what was once an art of guesswork into a science of precision flavor control during the long journey from vine to table.

Subject of Research: Effects of ethylene and 1-methylcyclopropene on aroma volatile profiles of Hayward kiwifruit during postharvest storage

Article Title: Ethylene and 1-methylcyclopropene modulate aroma volatile profiles in kiwifruit (Actinidia spp.) during postharvest storage

Article References: Kim, I., Park, E., Lee, H., Ahn, D., Choi, J. H., Park, K.-J., Lim, J.-H., & Lee, J. (2026). Ethylene and 1-methylcyclopropene modulate aroma volatile profiles in kiwifruit (Actinidia spp.) during postharvest storage. Food Science and Biotechnology. https://doi.org/10.1007/s10068-026-02248-z

Image Credits: AI Generated

DOI: 10.1007/s10068-026-02248-z

Keywords: kiwifruit, ethylene, 1-methylcyclopropene, aroma volatiles, postharvest storage, esters, aldehydes, odor activity value, climacteric fruit, HS-SPME-GC-MS, food science, fruit ripening