Bubble-recoil could be used to cool microchips, even in space
The bubbles that form on a heated surface create a tiny recoil when they leave it, like the kick from a gun firing blanks. Now researchers at the University of Illinois at Chicago, under funding from NASA, have shown how this miniscule force can be harnessed to mix liquid coolant around high-power microelectronics — in space or on Earth.
The vapor-recoil force "is not well-studied, and has never been applied, to my knowledge," says Alexander Yarin, UIC Distinguished Professor of Mechanical Engineering and senior author on the study, published in the journal Nature Microgravity.
"In flights to Mars or the moon, equipment like computers generate a lot of heat," Yarin said. As the computers and chips become smaller and are packed tighter, the production of heat becomes a restriction on computing power.
Engineers have looked to "pool-boiling," which is liquid-cooling at a temperature near the boiling point of the fluid. In boiling, all heat is absorbed in converting the liquid to vapor, with no further rise in temperature until the phase change is complete.
But the lack of gravity in space poses a special problem for pool-boiling: The bubbles have no buoyancy.
"On Earth, the bubbles rise, and cold coolant comes in," Yarin said. "But in space, the bubbles don't rise. They stay on the submerged surface, and can merge together to form an insulating vapor layer, and the heat-removal process is interrupted.
"You can try mechanical mixing, but a motor also creates heat. You can try a strong electric field, but that also produces heat and creates other problems," he said. Both methods take up space and require power.
Yarin and his coworkers sandwiched two heat-generating circuit chips back-to-back. By alternating the voltage to the two chips, they were able to cause the apparatus to swing back and forth through the coolant at about 1 centimeter per second.
"When one chip operates, it produces bubbles and a recoil force. Then the other, and it pushes back — enough to swing the chips in the cooling fluid and shed the bubbles," Yarin said.
"It works with or without gravity – in space, exactly as on Earth."
The researchers also showed that the force is greater when the bubbles are smaller and more numerous, resulting in a swing of greater arc and velocity. Nanofibers made of polymer were supersonically blown onto the chips, creating a nanotexture for increased bubble nucleation.
"Each single bubble works like jet propulsion," said Sumit Sinha-Ray, Yarin's doctoral student and study co-author. "When a bubble leaves a submerged surface, it pushes the surface back. You don't see it, because the bubbles are tiny and the surface is big. But we organized the bubbles to get the chip swinging."
Other authors on the study, all current or former students in Yarin's UIC laboratory, are Suman Sinha-Ray, adjunct professor of mechanical and industrial engineering; Wenshuo Zhang; Rakesh Sahu; and undergraduate student Barak Stoltz, who is currently spending a year at SpaceX on an internship.
The research was funded by NASA grant NNX13AQ77G.